Beryllium Copper Stamping

Wonder Copper is a beryllium copper stamping|precision stamping processing|precision stamping manufacturer, 35 years of precision hardware production experience, high precision products, large output, especially accumulated rich experience in the post-processing of beryllium copper, including stable hardness, no welding Tinning, etc., has solved the long-term troubles of customers. Our company is good at precision cold extrusion, stamping, stretching, in-mold riveting, in-mold tapping and other manufacturing processes for beryllium copper materials.
Wonder Copper has 15 precision high-speed punches, high-precision slow-moving and fast-moving wire cutting machines, precision grinders, milling machines, computer gongs, two-dimensional and other advanced production, processing and testing equipment; daily processing of microelectronic hardware parts reaches 3 million The company has passed ISO9001:2015 certification, and has a complete production process and quality management system to ensure efficient and high-quality service to customers!
Our company has recently done a lot of scientific research and development and application on the performance of electrode materials, including surface treatment of materials (gold, silver, tin, nickel), passivation process after surface treatment, vacuum heat treatment of beryllium copper There are a set of application standards for the application of copper and aluminum composite materials to ensure that customers have no worries after adopting our products!
Now Wonder Copper is committed to the stamping, cold extrusion and drawing of high-precision miniature hardware parts. The main products are gas discharge tube electrodes, precision shrapnel electrodes, pressure-sensitive electrodes and various professional customized elastic/tension/torsion springs, etc.; The materials involve iron-nickel alloys, Kovar alloys, packaging alloys, soft magnetic alloys, Invar alloys, oxygen-free copper, nickel silver, beryllium copper, phosphor copper, stainless steel, etc.; Wonder Copper products are widely used in lightning protection and communication , Security, home appliances, solar energy and consumer electronics; end customers mainly include Huawei, ZTE, Foxconn, TDK, etc.

Beryllium Copper Stamping Project

Beryllium Copper is one of the strongest copper-based alloys available on the market today. This metal sometimes referred to as spring copper or beryllium bronze. It received its name from the fact that it’s a copper alloy that includes beryllium. In case you were unaware, beryllium is a stiff metal that also has a melting point.
Special Metal Stamping offers high quality, Beryllium Copper components. These components have a wide range of specialized applications. They become tools for hazardous environments, as well as musical instruments. In addition, Beryllium Copper is used in precision measurement devices. Furthermore, this metal becomes aerospace parts. Because of its characteristics, Beryllium Copper is ideal for connectors and electrical spring-contacts. It works well in springs, as well as aircraft engine parts. Plus, we make it into bearings, non-sparking safety tools, and cams.
We are proud to offer high quality, cutting edge Beryllium Copper components to a wide range of industries including:
  • Aerospace Stamping Parts
  • Electronics Stamping Parts
  • The Defense Industry
  • Cconnectors
  • Electrical Spring-contacts
  • Springs
  • Non-sparking Safety Tools
  • Cams

Characteristics of Stamped Beryllium Metal

Available in a number of different types, beryllium copper features and advantages include:
  • High to Moderate Strength Alloys
  • Excellent Response to Precipitation Hardening Treatments
  • Resistance to Stress Relaxation
  • Corrosion resistance
  • Excellent Thermal Conductivity
Saving you money and time by providing innovative cost-effective solutions is our specialty. We can also save our customers up to 80% off conventional tooling costs. Contact Us today to learn more about beryllium copper stampings.
Excellent Properties Of Beryllium Copper Alloy
High Flexibility
High Hardness
High Strength
High Conductivity
High Thermal Conductivity
Good Molding Properties
Good Fatigue Performance
Excellent Corrosion Resistance
No Spark Impact

Beryllium Copper Stamping Case Studies

Chemical Composition

Executive standard:ASTM/GB/T5233-2001/EN12163(%max., unless shown as range or min.)
Numbering
Be
Co+Ni
Cu
Fe
Pb
Si
Al
C17200
1.8-2.0
Co+Ni≥0.2
Margin
0.15
-
0.15
0.15
C17300
1.8-2.0
Co+Ni≥0.2
Margin
0.15
0.2-0.6
0.15
0.15
C17500
0.4-0.7
Co 2.4-2.7
Margin
0.15
-
0.15
0.15
C17510
0.2-0.6
Co≤0.3,Ni 1.4-2.2
Margin
0.15
-
0.15
0.15
QBe2.0
1.8-2.1
Ni 0.2-0.5
Margin
0.15
0.005
0.15
0.15
BeCo1Ni1
0.4-0.7
Co 0.8-1.3,Ni 0.8-1.3
Margin
0.02
-
0.02
0.04
Mechanical properties and conductivity analysis
(AT/TF00)
Numbering
Tensile Strength /MPa
Yield Strength /MPa
Elongation %
Hardness
Conductivity %IACS
C17200
1160-1380
980-1240
3—15
36-42HRC
22-28
C17300
1160-1380
980-1240
3—15
36-42HRC
22-28
C17500
700-920
560-710
10—25
92-100HRB
45-60
C17510
700-920
560-710
10—25
92-100HRB
45-60
QBe2.0
1160-1380
980-1240
3—15
36-42HRC
18-20
BeCo1Ni1
700-920
560-710
10—25
92-100HRB
45-60
Available status
Brush Name
ASTM Name
Description
A
TB00
Solution annealing state (quenched state)
¼H
TD01
Quarter hard
½H
TD02
Half hard (semi-hard)
¾H
TD03
Three-quarters hard
H
TD04
Hard state (full hard)
AT
TF00
Standard aging heat treatment in quenched state
¼HT
TH01
Quarter hard standard aging heat treatment
½HT
TH02
Half-hard standard aging heat treatment
¾HT
TH03
Three-quarters hard standard aging heat treatment
HT
TH04
Hard standard aging heat treatment (a process of comprehensive strengthening of deformation and aging)
Note: In the Brush name:
  • "A" represents the state of solution annealing (annealed, the alloy is in the softest state, easy to be stamped and formed, and needs to be cold worked or strengthened during the direct failure period);
  • "H" stands for cold processing state (hard);
  • "T" means that the material has been aging hardened by standard heat treatment (heat treatment means the state of aging strengthening heat treatment).
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